The titanium substrate offers excellent mechanical strength and chemical resistance. The anode surface is typically coated with precious metal oxides, such as ruthenium oxide (RuO₂), iridium oxide (IrO₂), or platinum (Pt), to enhance catalytic activity and prolong its life under harsh electrolysis conditions.
Electrodialysis (ED) utilizes an electric field to drive ion migration through a selective ion exchange membrane. The titanium anode plays a crucial role in ED, generating the necessary electric potential for ion migration.
Cations migrate toward the cathode, while anions migrate toward the anode through alternating cation and anion exchange membranes. Salts in some chambers are concentrated, while those in others are diluted. This process can selectively remove or recover specific ions from aqueous solutions.
Technical Parameters of Titanium Anode for Electrodialysis
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Parameter |
Typical Value |
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Base Material |
Titanium (Gr1, Gr2) |
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Coating Type |
IrO₂, RuO₂, MMO |
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Current Density |
100–2000 A/m² |
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Operating Voltage |
1.5–3.5 V |
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Temperature Range |
Up to 80°C |
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Lifetime |
> 3–5 years (depending on electrolyte conditions) |
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Shape |
Mesh, plate, or tubular |
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Surface Treatment |
Sandblasting and acid etching |
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Advantages of Using Titanium Anode for Electrodialysis
1. High Durability and Reliability
The robust structure of titanium combined with advanced oxide coatings provides exceptional resistance to wear and corrosion, even under continuous operation.
2. Environmental and Economic Benefits
Titanium anodes are environmentally friendly and recyclable. Their long life reduces maintenance frequency and replacement costs, improving overall process economy.
3. Superior Electrochemical Performance
The noble metal oxide coatings offer low oxygen overpotential and excellent catalytic activity, resulting in improved current efficiency and energy savings.
4. Consistent Product Quality
Uniform current distribution ensures stable ion migration, leading to consistent product quality in water treatment and industrial processing.
Applications of Titanium Anode in Electrodialysis Systems
1. Seawater and Brackish Water Desalination
Titanium anode for electrodialysis is widely used in desalination units to remove salts and produce fresh water. Its corrosion resistance and stable conductivity ensure consistent operation under high salinity and harsh environments.
2. Industrial Wastewater Treatment
In chemical, metallurgical, and pharmaceutical industries, electrodialysis systems equipped with titanium anodes are employed to separate heavy metals, recover valuable ions, and reduce total dissolved solids (TDS) in effluents.
3. Food and Beverage Industry
Electrodialysis technology helps in demineralization of whey, fruit juice, and other food solutions. Titanium anodes maintain high purity and prevent contamination due to their inert and stable surface.
4. Chemical Production and Ion Recovery
Titanium anodes are used in the recovery of acids, alkalis, and other ionic substances in electrochemical plants. Their stability allows for precise control of electrochemical reactions, improving product quality and yield.
5. Power and Energy Storage Fields
In emerging industries such as hydrogen production and battery recycling, titanium anode for electrodialysis contributes to efficient ion transport and selective ion separation processes, enhancing the sustainability of energy systems.
Titanium Anode for Electrodialysis Real-World Case:
1: Brackish Water Desalination in the Middle East
A large-scale electrodialysis desalination plant in the Middle East adopted titanium anodes with MMO coatings to handle high salinity and temperature conditions. After installation, energy consumption was reduced by 18%, and the electrode life exceeded five years without noticeable degradation.
2: Electroplating Wastewater Recovery in China
A metal finishing factory in China replaced conventional lead anodes with titanium anodes for electrodialysis. The result was a 40% reduction in maintenance costs and an improvement in ion removal efficiency by 25%, significantly enhancing wastewater recycling capacity.
3: Food-Grade Ion Removal in Europe
In a European dairy processing plant, titanium anodes were used for lactic acid recovery and demineralization of whey. The system achieved stable ion separation while maintaining high product purity, meeting strict EU food safety standards.
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Product production process
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Why Choose Baoji Titanium Anodes for Electrodialysis?
Baoji City ShenAo Metal Materials Co., Ltd. is a leading manufacturer specializing in titanium anodes for electrodialysis and other electrochemical applications. With advanced production facilities, precise coating technologies, and a strict quality control system, we provide customized anodes that meet international standards and diverse industrial requirements.
Our advantages include:
In-house coating formulation and R&D capability
Professional engineering team for design optimization
Internationally recognized quality certification
Global export experience and technical support
OEM Services
We offer OEM services to meet specific branding and design requirements. Collaborate with us to develop products that align perfectly with your business goals.
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Baoji City shenAo Metal Materials Co., Ltd. was founded in 2008 and is located in the "China Titanium Valley" Shaanxi Baoji High tech Industrial Development Zone. It focuses on the research and production of non-ferrous metal composite materials, precious metal coated titanium anodes (DSA), and titanium cathode products. Based on mature bimetallic explosive welding technology and advanced active coating manufacturing process, relying on strong resources in the Chinese titanium valley industry and the processing and manufacturing capabilities for bidding for the Olympics, we accurately and timely meet customer needs and create value for customers; Leading the development of energy-saving and environmentally friendly metal composite materials products through technological innovation, and continuously improving to meet customers' demand for long-life titanium electrodes.
The company has established close partnerships with hundreds of non-ferrous metal equipment manufacturers and electrochemical application enterprises, and has been designated as a long-term high-quality supplier.
The company has established research and development, production, and marketing departments, with strict process technology quality and testing standards to ensure reliable products and fast delivery efficiency to global customers.
Our Service
We provide a variety of customized services, mainly for the followingWe provide a variety of customized services, mainly for the following:
Waterjet Cutting
Laser Cutting
Welding
Plasma Welding
Polishing
Press
Hydraulic straightening machine
Bending
Drill Press
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Our Factory
Our Patents and Honors
Our Packaging
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Why Choose Us?
16 Years Experience
With 16 years of experience, Baoji City ShenAo Metal Materials Co., Ltd. ensures exceptional quality and expertise in metal materials.
Perfect Service
Baoji City ShenAo Metal Materials Co., Ltd. is committed to providing perfect service, ensuring customer satisfaction and timely delivery.
Professional Knowledge
With professional knowledge in non-ferrous metals and titanium, we deliver innovative and reliable solutions to customers.
Fast Delivery
We prioritize fast delivery, ensuring timely and efficient service to meet our customers' needs.
Frequently Asked Questions (FAQs)
1. What is the lifespan of a Anode of titanium for electrodialysis?
The lifespan varies based on the coating but typically ranges from 3 to 10 years with proper maintenance.
2. Can you customize the dimensions of the anode?
Yes, we provide fully customizable anodes to fit your specific electrodialysis system.
3. What industries can benefit from your titanium anodes?
Our anodes are ideal for water treatment, chemical production, environmental protection, energy storage, and food processing industries.
4. How do you ensure product quality?
Every product undergoes stringent quality control measures, from raw material selection to final inspection, ensuring reliability and performance.
Contact Us
We are here to provide expert assistance for all your titanium anode needs. Contact us today!
Name: Baoji City ShenAo Metal Materials Co., Ltd.
Address: Wenquan Village Industrial Park, High-tech Zone, Baoji City
Contact: Wang Shujuan
Phone: +86-187-2973-1603
Fax: +86-917-338-0538
Email: zh@baojiti.com.cn
Let us help you achieve efficiency and excellence in your electrodialysis applications with our advanced Titanium anode for electrodialysis.
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