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customized titanium anode
Coating Composition:RuO₂, IrO₂, Pt, Ta₂O₅, PbO₂
Current Density:1000 – 10,000 A/m²
Operating Temperature:0°C – 80°C
Service Life:5 – 25 years depending on coating
Shape:Plate, Mesh, Rod, Tube, Custom Design
Customized Titanium Anode Solutions | Premium DSA Manufacturing
Our customized titanium anode solutions deliver enterprise-grade performance tailored to your exact specifications. Manufactured by Baoji City ShenAo Metal Materials Co., Ltd., each anode features high-purity Gr1/Gr2 titanium substrates with precision-engineered MMO coatings. Our products achieve current densities from 1,000 to 10,000 A/m² and service lives ranging from 5 to 25 years. With 17 years of manufacturing expertise and mature bimetallic explosive welding technology, we provide dimensionally stable anodes in plate, mesh, rod, tube, and custom geometries that eliminate common pain points like uneven plating and high energy consumption.
What Makes Our Customized Titanium Anodes Different?
Tailored Coating Formulations
Your electrolyte environment is unique. That's why we don't offer one-size-fits-all solutions.
Our coating compositions include RuO₂, IrO₂, Pt, Ta₂O₅, and PbO₂ formulations. We adjust the precious metal ratios based on your specific pH levels, chloride concentration, and current density requirements. This precision engineering ensures optimal catalytic activity and extended operational life in your exact chemical environment.
Precision Geometry Engineering
Standard electrodes often fail because they don't fit your electrolyzer configuration properly.
We manufacture anodes in multiple formats. Plates for even current distribution. Mesh designs for high surface area applications. Rods and tubes for cathodic protection systems. Complex basket shapes for electroplating tanks.
Each geometry is designed to optimize current distribution and fit your non-standard cell dimensions perfectly.
Superior Material Quality
We use only ASTM B265 Grade 1 and Grade 2 titanium substrates. These materials provide excellent corrosion resistance and mechanical stability. The substrate maintains its dimensional integrity throughout the electrode's service life.
This stability keeps the anode-cathode distance constant. You get consistent current distribution and predictable process performance year after year.
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Technical Specifications
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Parameter
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Specification
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Substrate Material
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Gr1 / Gr2 Titanium (ASTM B265)
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Coating Composition
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RuO₂, IrO₂, Pt, Ta₂O₅, PbO₂
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Current Density
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1,000 – 10,000 A/m²
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Operating Temperature
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0°C – 80°C
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Service Life
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5 – 25 years (coating dependent)
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Available Shapes
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Plate, Mesh, Rod, Tube, Custom Design
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Coating Loading
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Per customer specification (verified by XRF)
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Surface Structure
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Uniform 'cracked-mud' morphology for optimal catalytic area
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Key Applications for Your Industry
Electroplating and Surface Finishing
You require uniform metal testimony over complex portion geometries. Our work and plate anodes provide indeed current conveyance in chromium, nickel, copper, and zinc plating baths.
Reverse beat plating applications advantage from Iridium-based coatings that stand up to corruption amid current inversion. This amplifies anode life essentially in PCB and semiconductor manufacturing.
Cathodic Security Systems
Protecting foundation from erosion requires dependable, long-life cathodes. Our tubular and lace anodes work in seawater, soil, and concrete for over 20 years.
Whether you're ensuring seaward stages, pipelines, or fortified concrete structures, we plan custom association focuses and mounting arrangements to meet your establishment requirements.
Water and Wastewater Treatment
Advanced oxidation forms request specialized cathode materials. Our anodes create hydroxyl radicals that break down hard-headed natural compounds in mechanical wastewater.
We customize coating definitions to handle broadly fluctuating pH levels and tall contaminant loads in your particular treatment application.
Chlor-Alkali and Chemical Production
High-efficiency chlorine advancement requires exact coating designing. We optimize Ruthenium and Iridium proportions to minimize overpotential and decrease your vitality consumption.
Custom geometries guarantee ideal gas discharge and minimize voltage drop over your electrolytic cells.
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Product production process
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Our Manufacturing Advantage
Proven Technology and Experience
With 17 years of continuous production since 2008, we've refined our manufacturing processes to deliver consistent quality. Our facility in Baoji High-tech Industrial Development Zone leverages China's titanium industry resources.
We've established partnerships with hundreds of equipment manufacturers and electrochemical enterprises. This experience informs our design decisions and quality standards.
Rigorous Quality Control
Every customized titanium anode undergoes comprehensive testing before shipment:
Accelerated Life Testing predicts service life under intensified conditions according to industry standards.
SEM and EDX Analysis verifies uniform surface morphology and precise coating composition.
Coating Loading Verification uses X-ray Fluorescence to confirm precious metal content matches your specifications.
Adhesion Testing ensures coatings won't delaminate under mechanical stress.
Dimensional Inspection guarantees your custom geometries meet tight tolerances for proper cell fitment.
Flexible Production Capacity
Whether you require little clumps for testing or large-scale generation runs, we convey on plan. Our built up generation frameworks keep up quality consistency over all arrange sizes.
We get it downtime costs cash. That's why we prioritize conveyance reliability.
Why Choose ShenAo Metal Materials?
You're not fair buying an anode. You're contributing in a arrangement to your particular electrochemical challenges.
Our specialized group works straightforwardly with you to get it your working conditions. We prescribe coating definitions and geometries based on your genuine electrolyte chemistry, current prerequisites, and space constraints.
This consultative approach disposes of mystery. You get anodes designed for your correct application, not bland items adjusted to fit.
Our 17-year notoriety stems from item unwavering quality and responsive client benefit. We stand behind our fabricating quality with comprehensive specialized back.
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Application Industries
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Our Factory
Our Patents and Honors
Our Packaging
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Frequently Asked Questions
Q: How long will my item last?
A: Benefit life ranges from 5 to 25 a long time depending on coating sort, current thickness, and working conditions. Iridium-rich coatings regularly final longer in oxygen advancement applications, whereas Ruthenium-based coatings exceed expectations in chlorine situations. We conduct quickened life testing to anticipate life span in your particular conditions.
Q: Can you coordinate existing anode measurements exactly?
A: Yes. Send us drawings, tests, or dimensional details. We fabricate to tight resistances guaranteeing legitimate fit in your existing electrolyzer setup. Our dimensional review handle confirms each custom geometry some time recently shipment.
Q: What data do you require to customize an anode for my application?
A: We require your electrolyte composition (pH, chemical species, concentration), working current thickness, temperature extend, and accessible space measurements. Photographs of your current setup are supportive. This permits us to suggest ideal substrate thickness, coating detailing, and geometry.
Q: How do I know the coating quality meets specifications?
A: Each arrange incorporates test reports appearing coating stacking (g/m²), composition examination through EDX, and quickened life test comes about. We utilize X-ray Fluorescence to confirm valuable metal substance and SEM imaging to affirm legitimate surface structure.
Q: Do you give establishment guidance?
A: Yes. We offer specialized proposals for electrical associations, mounting strategies, and commissioning methods. Our group can counsel on ideal arrangement inside your cell to maximize current dispersion efficiency.
Q: What happens if the anode comes up short prematurely?
A: We examine all early disappointments to decide root cause. If fabricating abandons are distinguished, we give substitution anodes. Our quality administration framework guarantees reliable generation measures to anticipate such events.
Get Your Custom Solution Today
Ready to improve your electrochemical process efficiency with customized titanium anode? Contact our technical team to discuss your specific requirements. Email us at zh@baojiti.com.cn for expert consultation and quotation.
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