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Titanium anode for aluminum foil formation
Coating Type:MMO (IrO₂ + Ta₂O₅ / RuO₂ + IrO₂)
Coating Thickness:5–10 µm
Operating Voltage:Up to 20 V
Current Density:50–500 A/m²
Service Life:5–10 years (depending on use conditions)
Forming Electrolyte:Boric acid / Ammonium borate solution
Application:Aluminum foil dielectric formation for capacitors
Titanium Anode for Aluminum Foil Formation
When you need reliable performance in aluminum electrolyte capacitor production, our Titanium anode for aluminum foil formation delivers enterprise-grade excellence. Manufactured by Baoji City ShenAo Metal Materials Co., Ltd. since 2008, these DSA electrodes feature a pure titanium substrate (Gr1/Gr2) with precision MMO coating (IrO₂ + Ta₂O₅). Operating at current densities from 50–500 A/m² and voltages up to 20V, your production line benefits from an impressive 5–10 year service life. The 5–10 µm coating ensures stable performance in boric acid electrolytes, reducing your operational costs while eliminating lead contamination risks.
Why Choose Our Aluminum Foil Formation Anodes?
Dimensionally Stable Performance
You no longer require to stress approximately anode geometry changes amid generation. Our titanium-based anodes keep up steady shape all through their lifecycle. This implies uniform current dissemination over your aluminum thwart surface. The result? You get indeed oxide layer arrangement and unsurprising capacitor quality clump after batch.
Energy Productivity That Impacts Your Foot Line
Traditional lead-based terminals squander vitality and cash. Our MMO-coated titanium anodes decrease tank voltage by 0.2V–0.5V compared to routine choices. This 15-20% vitality lessening deciphers specifically to lower power bills. Your generation group will appreciate less warm administration issues too.
Zero Electrolyte Contamination
Lead disintegration has continuously tormented aluminum thwart producers. It causes conductive incorporations that lead to capacitor spillage current disappointments. Our item fathoms this totally. The dormant titanium substrate with fixed MMO coating guarantees supreme electrolyte immaculateness. Your high-voltage capacitors will meet rigid quality guidelines.
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Technical Specifications
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Parameter
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Specification
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Base Material
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Pure Titanium (Gr1 / Gr2)
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Coating Type
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MMO (IrO₂ + Ta₂O₅ / RuO₂ + IrO₂)
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Coating Thickness
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5–10 µm
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Operating Voltage
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Up to 20 V
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Current Density
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50–500 A/m²
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Service Life
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5–10 years (condition-dependent)
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Forming Electrolyte
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Boric acid / Ammonium borate solution
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Application
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Aluminum foil dielectric formation for capacitors
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Substrate Standard
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ASTM B265 Gr1/Gr2
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Key Applications in Your Production Environment
High-Voltage Foil Forming
You can confidently run forming baths up to 700V. Our anodes provide thermal stability that prevents runaway reactions. The dense oxide layer you achieve on aluminum surfaces will be uniform and reliable.
Continuous High-Speed Lines
Operating production speeds over 20m/min? Our high current density capability supports rapid formation. You won't experience coating delamination even under demanding throughput requirements.
Complex Electrolyte Systems
Whether you use adipic acid or boric acid solutions, purity matters. The Titanium anode for aluminum foil formation ensures zero contamination. This is critical when you're manufacturing premium capacitors where even trace impurities cause failures.
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Product production process
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The ShenAo Advantage
17 Years of Manufacturing Excellence
Since 2008, we've been idealizing bimetallic hazardous welding innovation. Our area in China's Titanium Valley gives us unmatched get to to premium crude materials. You advantage from this territorial expertise.
Customization for Your Particular Needs
No two generation lines are indistinguishable. We give customized titanium anode arrangements coordinating your correct details. Whether you require little clump testing or full-scale generation volumes, we provide on time.
Recoatable Plan Decreases Lifetime Costs
The costly titanium substrate can be reused. When coating depletes after a long time of benefit, our proficient recoating benefit strips and reapplies the MMO layer. You spare up to 30% on add up to proprietorship costs.
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Application Industries
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Our Factory
Our Patents and Honors
Our Packaging
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Frequently Asked Questions
Q: Why use Iridium-Tantalum coating instead of Ruthenium-Iridium?
A: Ir-Ta coating excels in oxygen evolution environments typical of foil formation. It offers superior stability against acid corrosion compared to Ru-based coatings. Ru-Ir works better for chlorine evolution applications.
Q: What lifespan should I expect from my anodes?
A: Depending on your current density and electrolyte temperature, expect 12,000 to 25,000 operating hours. Our product consistently meets these targets.
Q: Can I reuse the titanium substrate?
A: Absolutely. After coating depletion, we strip the old oxide, sandblast the substrate, and reapply fresh MMO coating. This process extends asset life significantly.
Q: How do electrolyte impurities affect performance?
A: Fluoride ions pose the biggest threat. They directly attack titanium substrates. Keep fluoride levels below 10ppm to maintain anode integrity.
Q: What causes sudden voltage increases in my cell?
A: Rising voltage usually indicates coating depletion or substrate passivation. Implement periodic cleaning and voltage monitoring following standard operating procedures.
Contact Us for Your Formation Anode Solutions
Ready to upgrade your Titanium anode for aluminum foil formation production? Reach out to our team at zh@baojiti.com.cn for customized titanium anode solutions today.
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