High-Efficiency Electrolysis Custom Titanium Anode Manufacturer
2026-05-11 17:13:46
High-Performance Titanium Anode Solutions for Industrial Electrochemical Systems
In the electrochemical industry, efficiency, durability, and energy efficiency are more critical than ever. Many plants are replacing traditional graphite and lead-based electrodes with advanced custom titanium anodes to improve electrolysis efficiency, reduce maintenance costs, and extend equipment life.
Baoji ShenAo Metal Materials Co., Ltd. is a professional industrial technology manufacturer in the electrochemical field, providing custom titanium anodes for high-efficiency electrolysis, including wastewater treatment, electroplating, electrowinning, chlorine production, seawater electrolysis, metal recovery, and chemical processing systems.
Custom titanium anodes offer high electrolytic performance and are made from titanium substrates coated with noble metal oxides or platinum group metals. The titanium substrate is corrosion-resistant, and the noble metal coating provides electrochemically active catalysis.
Custom-designed titanium anodes for electrolysis offer the following advantages compared to traditional electrodes:
Higher current efficiency
Longer service life
Lower energy consumption
Better corrosion resistance
More stable electrochemical performance
Less downtime
Lower maintenance costs
Electrolysis systems vary, requiring customized titanium anodes based on the following customer factors:
Electrolyte composition
Current density
Operating temperature
Tank structure
Voltage requirements
Coating chemical composition
Installation method
Choosing an experienced titanium anode manufacturer is crucial for the long-term performance of the electrolysis system.
Working principle of customized titanium anodes in high-efficiency electrolysis
Electrolysis working principle
Electrolysis is an electrochemical reaction process driven by electrical energy:
Cathode receives electrons
Anode releases electrons
Oxidation reaction occurs on the anode surface
Anode performance directly affects:
Current efficiency
Oxygen evolution rate
Chlorine evolution rate
Electrochemical stability
Energy consumption
Custom-designed titanium anodes utilize a precious metal catalytic coating, which reduces the oxygen evolution potential and improves electron transfer efficiency.
Faster electrochemical reactions
Lower battery voltage
Lower energy consumption
Higher production efficiency
In high-efficiency electrolysis systems, titanium anodes can reduce energy consumption by 10%–30%.
Titanium anode coating systems
Different electrolysis environments require different coating systems. We manufacture a variety of MMO titanium anode coating systems to suit different customer operating conditions.
1. Ruthenium-Iridium-Titanium Anode Coating
Main Features
Excellent chlorine evolution performance
High catalytic activity
Good stability in chloride electrolytes
Applications
Sodium hypochlorite production
Seawater electrolysis
Ballast water treatment
Chlor-alkali industry
Swimming pool disinfection
2. Iridium-Tantalum-Titanium Anode Coating
Main Features
Excellent oxygen evolution performance
Strong acid resistance
Long service life
Applications
Electroplating wastewater treatment
Acidic electrolysis systems
Water treatment equipment
Electrochemical oxidation
3. Platinum-Coated Titanium Anode
Main Features
Extremely low overpotential
High conductivity
Excellent chemical stability
Applications
Hydrogen production
Electrolytic refining
Precious metal recovery
High-purity electrolysis
4. Hybrid Metal Oxide (MMO) Titanium Anode
Advantages
Long service life
Low energy consumption
Strong corrosion resistance
Stable catalytic performance
Common MMO coatings
RuO2
IrO2
Ta2O5
Pt
SnO2
PbO2
Different coating combinations can be selected according to customer process requirements.
Custom Titanium Anode Industry Applications
1. Wastewater Treatment
Functions
COD reduction
Ammonia nitrogen removal
Cyanide removal
Heavy metal treatment
Organic pollutant oxidation
Benefits
Reduced chemical consumption
Reduce sludge production
Stable treatment efficiency
Environmentally friendly operation
MMO titanium anodes are becoming increasingly popular in industrial wastewater treatment plants due to electrochemical oxidation technology.
2. Electroplating Industry
Hard chrome plating
Copper plating
Nickel plating
Zinc plating
Precious metal plating
Advantages
Uniform current distribution
Stable plating quality
Reduced pollution
Longer plating bath life
Technical Parameters of Custom Titanium Anodes
Standard Technical Specifications
|
Parameter |
Value |
|
Base Material |
Gr1 / Gr2 Titanium |
|
Coating Type |
Ru-Ir / Ir-Ta / Pt / MMO |
|
Titanium Thickness |
0.5–3.0 mm |
|
Current Density |
500–15000 A/m² |
|
Working Temperature |
≤85°C |
|
Coating Thickness |
8–20 μm |
|
Shape |
Plate / Mesh / Tube / Rod / Wire |
|
Service Life |
1–10 Years |
|
Electrolyte |
Acidic / Alkaline / Chloride |
|
Custom Design |
Available |
Custom-shaped titanium anodes improve plating uniformity and reduce edge ablation.
1. Chlor-alkali Industry
Dimensionally stable anodes (DSA) are crucial in chlor-alkali electrolysis systems.
Key Advantages
High chlorine deposition efficiency
Reduced energy consumption
Long service life
Stable operation
Our custom titanium anodes are designed for continuous industrial production environments.
2. Hydrogen Production
Hydrogen production systems require high-performance electrode materials.
Corrosion resistance
Stable catalytic activity
High current efficiency
Applications include:
PEM electrolysis
Alkaline electrolysis
Green hydrogen production
3. Seawater Electrolysis
Seawater has high chloride concentrations, requiring corrosion-resistant electrodes.
Custom titanium anodes offer the following advantages:
Resistant to seawater corrosion
Stable chlorine generation capacity
Durability
Applications:
Marine antifouling systems
Ballast water treatment
Offshore platforms
Seawater desalination plants
Custom Titanium Anode Technical Parameters
Standard Technical Specifications
Various custom titanium anode shapes are available.
We produce custom titanium anodes in various configurations:
Large surface area
Good electrolyte flow
Commonly used in water treatment systems
Uniform current distribution
Easy installation
Stable operation
Suitable for cylindrical equipment
Used in online electrolysis systems
Compact structure
Suitable for small electrochemical equipment
All sizes and installation structures can be customized according to customer drawings.
Application Case: High-Efficiency Wastewater Electrolysis Project
Client Background
A chemical plant faced severe wastewater treatment challenges:
High COD Concentration
Highly Acidic Wastewater
High Energy Consumption
Frequent Electrode Replacement
Traditional graphite electrodes are prone to failure under harsh operating conditions.
Our Customized Titanium Anode Solution
After analyzing the client's electrolysis system, we designed:
Iridium-Tantalum (Ir-Ta) Coated Titanium Mesh Anode
Customized Size
Optimized Current Distribution
Increased Coating Thickness
System Parameters
|
Item |
Value |
|
Electrolyte |
Acidic wastewater |
|
Current Density |
8000 A/m² |
|
Temperature |
55°C |
|
Anode Type |
Ir-Ta MMO Titanium Anode |
|
Installation |
Vertical mesh structure |
Post-Installation Effects
Improved Electrolysis Efficiency
The customized titanium anode system improves electrochemical oxidation efficiency.
Reduced Energy Consumption
Electrolytic cell voltage is reduced by approximately 15%.
Extended Service Life
Service life is extended from 6 months to over 3 years.
Reduced Maintenance Costs
Electrode replacement frequency is significantly reduced.
Improved Wastewater Treatment Performance
Higher COD Removal Rate
More Stable Operation
Reduced Chemical Usage
Customers achieve cost savings and improved environmental compliance.
Why Choose Baoji Shenao Metal's Custom Titanium Anode Manufacturing Services?
Advanced Coating Technology
We employ advanced thermal decomposition coating technology to ensure:
Strong Coating Adhesion
Uniform Catalyst Distribution
Stable Electrochemical Performance
Strict Quality Control
Each customized titanium anode undergoes the following processes:
Coating Thickness Testing
Surface Inspection
Electrochemical Testing
Dimensional Verification
This ensures consistent product quality in industrial electrolysis applications.
OEM and Custom Design Support
We support:
Custom sizes
Custom current densities
Custom coating formulations
OEM manufacturing
Drawing-based production
Our engineering team provides comprehensive technical support for electrochemical systems.
Fast Production and Global Export
We offer:
Fast production cycles
International shipping
Export packaging
Technical documentation
Our titanium anodes are exported worldwide for industrial electrolysis projects.
Advantages of High-Efficiency Custom Titanium Anodes
Lower operating costs
High catalytic efficiency reduces energy consumption.
Longer lifespan
MMO coating technology extends electrode lifespan.
Higher production stability
Stable current distribution improves electrolysis performance.
Better corrosion resistance
Titanium substrates have excellent chemical corrosion resistance.
Environmentally friendly operation
Reduced sludge and chemical consumption, meeting environmental requirements.
How to Choose the Right Titanium Anode
Choosing the right custom titanium anode depends on:
Electrolyte composition
Current density
Operating temperature
pH value
Chloride concentration
Target reaction
Equipment structure
Our engineers help customers select the most suitable coating system and structure to achieve electrolysis efficiency.
Get a Custom Titanium Anode Solution for Your Electrolysis System
Looking for a reliable, high-efficiency custom titanium anode manufacturer for electrolysis?
We offer:
Custom titanium anode design
MMO coating solutions
Electrochemical system optimization
OEM manufacturing
Technical support
Whether your application is wastewater treatment, electroplating, seawater electrolysis, hydrogen production, or chemical processing, we can provide high-performance titanium anode solutions tailored to your project needs.
Contact Us Now
Please provide the following information:
Operating environment
Electrolyte composition
Current density
Operating temperature
Drawings or dimensions
Our engineering team will recommend the most suitable custom titanium anode solution for your electrolysis system.
Email: zh@baojiti.com.cn
WhatsApp: +86-13636825659
