Explosion Bonding Copper Clad Aluminum plate

Bonding Method:Explosive Welding
Thickness Ratio:Customizable (e.g., 10:90, 20:80)
Electrical Conductivity:Copper Layer: >97% IACS
Tensile Strength:>200 MPa
Corrosion Resistance:Excellent (both in air and seawater)
Operating Temperature Range:-40°C to 200°C
Plate Dimensions:2000mm x 1000mm
Certification:ISO 9001, ASTM Standards
Product Description

Explosion Bonding Copper Clad Aluminum Plate - Industrial-Grade Bimetallic Solution

At Baoji City ShenAo Metal Materials Co., Ltd., our Explosion Bonding Copper Clad Aluminum plate delivers exceptional bond strength exceeding 60-80 MPa, combining copper's superior conductivity (>97% IACS) with aluminum's lightweight advantage. You'll benefit from a composite that's 30-50% lighter than pure copper while maintaining tensile strength over 200 MPa. Our product achieves a bond rate exceeding 98%, verified through ultrasonic testing, and passes rigorous 180-degree bend tests without delamination. With customizable thickness ratios and operating temperature ranges from -40°C to 200°C, we provide reliable solutions for your demanding industrial applications.

What Makes Our Product Stand Out?

Metallurgical Bond Excellence

Not at all like conventional copper-plated aluminum, our hazardous welding prepare makes a veritable atomic-level bond. You get a infinitesimal sine-wave interface that mechanically and metallurgically locks both layers together. This bond withstands overwhelming machining, high-current loads, and warm cycling without peeling or separation.

Weight Diminishment Meets Performance

Your control dissemination frameworks advantage altogether from our item. The aluminum base decreases transportation costs and establishment labor. In the mean time, the copper layer guarantees you keep up ideal electrical conductivity for basic connections.

Versatile Customization

We get it your ventures have special necessities. That's why we offer:

· Customizable thickness proportions (10:90, 20:80, 30:70)

· Flexible plate measurements up to 2000mm x 1000mm

· Tailored holding parameters for particular applications

· Complete specialized back all through your venture lifecycle

Copper aluminum clad plate Copper aluminum clad plate Copper aluminum clad plate
Copper aluminum clad plate Copper aluminum clad plate Copper aluminum clad plate

Technical Specifications

Parameter
Specification
Bonding Method
Explosive Welding
Thickness Ratio
Customizable (10:90, 20:80, 30:70)
Electrical Conductivity
Copper Layer: >97% IACS
Tensile Strength
>200 MPa
Bond Strength
60-80 MPa (Shear)
Corrosion Resistance
Excellent (air and seawater)
Operating Temperature
-40°C to 200°C
Standard Plate Size
2000mm x 1000mm
Bond Rate
>98% (Ultrasonic Tested)
Weight Reduction
30-50% vs. Pure Copper
Certification
ISO 9001, ASTM Standards

Key Industrial Applications

Power Distribution & Switchgear

Your electrical systems need reliable transition joints between copper busbars and aluminum transformers. Our product prevents galvanic corrosion and reduces heat generation at connection points. This extends equipment lifespan and minimizes maintenance downtime.

New Energy Vehicle Systems

Battery pack manufacturers trust our Explosion Bonding Copper Clad Aluminum plate for liquid-cooling plates and high-current busbars. You'll achieve better current density distribution while reducing overall vehicle weight. This directly improves your energy efficiency and driving range.

Marine & Electrolytic Industries

Corrosive environments demand materials that won't fail. Our atomic-level bond prevents electrolyte ingress that typically degrades mechanical connections. You get robust performance in shipboard electrical systems and electrolytic cells where traditional materials fall short.

Power Industry Hydrometallurgy Rail Transit
Printed circuit board copper recycling Electrolytic wastewater treatment Electrolysis of seawater Electroplating anode

Product production process

Product production process

Why Choose ShenAo Metal Materials?

17 Years of Manufacturing Excellence

Since 2008, we've specialized in non-ferrous metal composite materials. Our office in China's Titanium Valley benefits from solid territorial assets and progressed fabricating capabilities. You work with a accomplice who gets it both fabric science and commonsense application.

Strict Quality Control

Every plate experiences thorough testing some time recently conveyance. We keep up comprehensive quality administration frameworks that guarantee steady execution. Your ventures get materials that meet universal guidelines counting ASTM B898 and ISO 9001.

Responsive Customization Service

Whether you require small-batch testing or large-scale generation, we convey on time. Our experienced R&D group works closely with your prerequisites to create ideal arrangements. You get precisely what your application requests.

Waterjet Cutting Laser Cutting   Welding Plasma Welding  Polishing   Press   Hydraulic straightening machine Bending   Drill Press

Application Industries

Chemical Industry Environmental protection industry Marine Engineering metallurgy
Aerospace Pharmaceutical Industry Power Industry Power Industry

Our Factory
Our factories, patents and honors

Our Patents and HonorsOur factories, patents and honorsproduct-15-15​​​​​

Our factories, patents and honorsOur Packaging

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Our Packaging Our Packaging Our Packaging Our Packaging Our Packaging

Frequently Asked Questions

Q: How does it contrast from copper-plated aluminum?

A: Not at all like plating (a lean surface store), our item highlights a profound metallurgical bond. You can machine it intensely and handle high-current loads without any peeling risk.

Q: Can your Copper Clad Aluminum Bimetallic Plate be welded?

A: Yes, you can utilize TIG, MIG, or laser welding. We give specialized parameters to oversee the distinctive softening focuses between copper and aluminum layers.

Q: What thickness proportion ought to I choose?

A: The 20:80 proportion suits most applications. Be that as it may, if you require higher conductivity, consider 30:70. For most extreme weight investment funds, 10:90 works well. We'll offer assistance you select based on your particular requirements.

Q: Is the interface steady beneath tall temperatures?

A: The bond remains steady up to 300°C. Over this temperature, intermetallic compounds may frame. We suggest observing working temperatures to guarantee long-term performance.

Q: Is it cost-effective for littler projects?

A: Whereas beginning fabric taken a toll is lower than immaculate copper, your noteworthy reserve funds come from diminished coordinations costs (due to weight) and long-term support reserve funds. You dispense with joint disappointments that torment mechanical associations.

Contact Us Today

Ready to improve your electrical systems with Explosion Bonding Copper Clad Aluminum plate? Email us at zh@baojiti.com.cn for technical specifications, custom quotes, and expert consultation.

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