2025-07-21 16:20:38
What is a Titanium Copper Titanium Clad Plate?
A Titanium Copper Titanium clad plate is a three-layer bimetal composite material that combines the mechanical strength and excellent electrical conductivity of copper with the outstanding corrosion resistance of titanium. This type of clad metal is manufactured through explosion bonding or hot rolling, ensuring a permanent metallurgical bond between the dissimilar metals.
Why Choose Titanium Copper Titanium Clad Plate?
1. Exceptional Corrosion Resistance
The dual titanium surfaces act as protective shields against aggressive environments, such as acids, alkalis, saltwater, and chlorine-based chemicals. This is especially beneficial in industries like chlor-alkali production, desalination, and offshore platforms, where corrosion is a critical issue.
2. Superior Conductivity and Current-Carrying Capacity
Copper, as the core, ensures high electrical and thermal conductivity. This is essential in applications like electrolysis cells, electroplating, and power transmission, where low resistance and energy efficiency are crucial.
3. trong Metallurgical Bond
Modern fabrication techniques like explosive welding or roll bonding guarantee a solid, defect-free metallurgical bond between titanium and copper. The result is a durable and thermally stable material with excellent performance under both high and low temperatures.
4. Cost Efficiency
Using a titanium copper titanium clad plate reduces the overall material cost compared to solid titanium while preserving its chemical inertness on exposed surfaces. It’s a cost-effective solution with longer service life and reduced maintenance frequency.
Applications of Titanium Copper Titanium Clad Plate
1. Electrochemical Industry
In electrolytic processes such as electrolytic copper refining, electrolytic manganese, or electrolysis of water, the titanium layers resist chemical attack while the copper core carries current efficiently. The use of Titanium Copper Titanium clad plates significantly reduces energy loss and improves system stability.
2. Battery and Energy Storage Systems
Advanced lithium-ion battery packs and fuel cells demand materials that are both conductive and corrosion-resistant. Titanium copper titanium clad plate serves as an ideal current collector and transition connector in new energy applications.
3. Electrical Connectors and Busbars
In electrical transmission systems, titanium copper titanium clad plates are used to produce composite busbars and connectors. These components require excellent electrical contact with minimum corrosion, especially in high-humidity or chemically aggressive environments.
4. Marine and Offshore Engineering
Titanium copper titanium clad plates are widely used in heat exchangers, seawater pumps, and shipboard electrical systems. Their anti-corrosive properties make them ideal for long-term use in marine environments.
How is Titanium Copper Titanium Clad Plate Manufactured?
1. Explosion Bonding Technique
Explosion bonding, also known as explosive welding, uses a controlled detonation to forcefully bond titanium and copper layers together. This process creates a solid, continuous interface with no intermediate filler or adhesive. The result is a clad plate with a clean, high-integrity bond.
2. Hot Rolling Process
Some manufacturers use hot rolling to combine the layers of titanium and copper. The metals are heated and passed through rollers under high pressure, causing diffusion bonding at the atomic level. This process enhances the mechanical uniformity and reduces residual stress in the composite.
Quality Inspection
Each Titanium Copper Titanium clad plate undergoes rigorous non-destructive testing (NDT), such as ultrasonic or eddy current inspection, to detect any possible voids or defects in the bonding layer. Dimensional accuracy, surface finish, and mechanical strength are also thoroughly checked.
Technical Specifications
Here are the typical specifications for a Titanium Copper Titanium clad plate:
Standard Thickness: Titanium layer (0.5–3mm) / Copper core (5–20mm)
Width: Up to 2000 mm
Length: Customizable up to 8000 mm
Bond Strength: ≥ 130 MPa
Conductivity: ≥ 98% IACS (copper core)
Corrosion Resistance: Pass ASTM B117 salt spray test, > 1000 hours
Manufacturing Standards: ASTM B898, ASME SB-898, GB/T 8547
Advantages of Titanium Copper Titanium Clad Plate
1. Long Service Life in Harsh Environments
Titanium Copper Titanium clad plates offer longevity in acidic, saline, and high-temperature environments, outperforming pure copper or aluminum options.
2. High Performance in Electrolytic Applications
With their low contact resistance and high durability, these clad plates are increasingly used in electrolytic plating baths, hydrometallurgical operations, and metal finishing lines.
3. Compatibility with Dissimilar Metal Welding
The outer titanium layers allow for easy welding with titanium components, while the copper core ensures excellent connectivity to copper conductors, making them ideal for bimetal transition joints.
Industries Using Titanium Copper Titanium Clad Plate
1. Renewable Energy
Wind and solar power storage systems use Titanium Copper Titanium clad plates in their power distribution modules, ensuring both corrosion resistance and efficient electricity flow.
2. Petrochemical Industry
In acidic processing plants, where material integrity and conductivity are vital, Titanium Copper Titanium plates serve as grounding components or electrical conduits.
3. Defense and Aerospace
Titanium’s strength-to-weight ratio and corrosion resistance make the clad plate an excellent fit for military-grade batteries and aerospace power units.
Frequently Asked Questions (FAQ)
1. What’s the lifespan of a Titanium Copper Titanium clad plate?
Typically, the lifespan exceeds 10–15 years in harsh environments, significantly outperforming regular copper or aluminum alternatives.
2. Is it suitable for seawater environments?
Yes. The outer titanium layers are exceptionally resistant to chloride-induced corrosion, making them ideal for marine applications.
3. Can the plate be customized?
Absolutely. Thickness, dimensions, and bonding ratios can all be tailored to fit specific application requirements.
4. Why You Should Choose Titanium Copper Titanium Clad Plate
The Titanium Copper Titanium clad plate is an advanced material solution that perfectly combines the electrical and thermal conductivity of copper with the chemical stability and mechanical robustness of titanium. Its applications span across high-demand industries such as electrochemical processing, battery technology, marine engineering, and energy infrastructure.
If you are looking for a durable, efficient, and cost-effective solution for conductive or corrosive environments, the Titanium Copper Titanium clad plate is your best choice.
About Us
Baoji City ShenAo Metal Materials Co., Ltd. is a professional manufacturer of titanium-based clad metals and electrodes, with over 15 years of industry experience. We specialize in the development and production of high-quality Titanium Copper Titanium clad plates, ensuring reliable performance and superior bonding technology.
Contact Us
For product specifications, samples, or custom orders, feel free to contact us:
📧 Email: zh@baojiti.com.cn
🌐 Website: shenaocladplate.com
📞 Phone: +86-18729731603
Let us help you find the perfect clad metal solution for your business.
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