High conductivity Inheriting the excellent conductive properties of copper
Lightweight Using the low density of aluminum to reduce weight
Cost-effectiveness Balancing performance and cost to provide economic solutions
Metallurgical bonding 100% metallurgical bonding to ensure material reliability
Product Page: 1mm to 100mm Thickness Copper Clad Aluminum Sheet
Product Introduction
1mm to 100mm thick copper-aluminum plate is a bimetallic or multimetallic composite material formed by tightly combining copper and aluminum layers through explosive welding, rolling composite or hot rolling technology. Usually the surface layer is high-purity copper (such as T2, TU2), and the matrix is high-strength aluminum (such as 1060, 3003, 5052, 6061, etc.), and the two are combined to form a stable metallurgical bonding interface.
Thickness range
The thickness of copper-aluminum plate ranges from 1mm to 100mm, meeting the requirements of different engineering structures and electrical and thermal conductivity:
1mm-5mm: Suitable for precision parts such as electronic connectors, battery connectors, small electrical components.
5mm-20mm: Commonly used in medium-sized structures such as rail transit conductive bars, power busbars, and reactors.
20mm-100mm: Mostly used in high-load applications such as large transformer conductors, military equipment, and shipbuilding industry.
Technical Specifications
Property | Specification |
---|---|
Thickness Range | 1mm to 100mm |
Copper Layer Thickness | 10%-30% of total thickness |
Aluminum Base Material | High purity aluminum (99.5% or above) |
Electrical Conductivity | 55-60% IACS (International Annealed Copper Standard) |
Tensile Strength | ≥ 150 MPa |
Yield Strength | ≥ 120 MPa |
Elongation | ≥ 10% |
Surface Finish | Bright, Smooth, and Uniform |
Bonding Method | Explosive welding |
Corrosion Resistance | Excellent resistance to corrosion, particularly in marine environments |
Applications | Electrical, marine, industrial, and chemical applications |
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Performance advantages of copper-aluminum plates with a thickness of 1mm to 100mm
1. Excellent electrical and thermal conductivity
The electrical conductivity of copper is as high as 99.7% IACS, and aluminum is about 60% IACS. After compounding, it not only guarantees excellent electrical conductivity, but also has good heat dissipation capabilities, which is very suitable for thermal control components in electrical systems.
2. Material weight reduction and cost advantages
Compared with pure copper materials, copper-aluminum plates use lightweight aluminum to replace part of copper materials, which can reduce weight by 30%-50% and significantly reduce material costs. This is especially important for industries such as new energy vehicles and aerospace that have extremely high requirements for lightweight.
3. High strength and good formability
Copper-aluminum plates with a thickness of 1mm to 100mm have both the weldability and oxidation resistance of copper and the ductility and strength of aluminum, and perform well in processes such as stretching, stamping, and bending.
4. Excellent corrosion resistance
In neutral and weak acid environments, the copper-aluminum composite structure forms a self-passivation protective layer to effectively prevent corrosion, and is particularly suitable for humid, acidic and alkaline gas environments.
Application fields of copper-aluminum plates with thickness of 1mm to 100mm
1. Power industry
Copper-aluminum plates are widely used in transformers, high-voltage busbars, reactors, conductive bars and other equipment. Various thickness specifications from 1mm to 100mm can cover the conductivity requirements of different voltage levels.
For example: 10mm thick copper-aluminum composite bars are used for 35kV busbar systems;
Thick plates above 50mm are used for conductor lugs of transformers in large substations.
2. New energy battery industry
In power batteries, 1mm-3mm copper-aluminum plates are used to make copper-aluminum transition connectors and lug connecting strips to solve the problems of electrochemical corrosion and thermal expansion coefficient mismatch between different metals.
3. Rail transit and aerospace
The advantages of aluminum's light weight and high strength combined with copper's stable conductivity make copper-aluminum plates an ideal material for rail transit vehicle cable connectors and aviation grounding systems, especially suitable for earthquake resistance and high temperature resistance.
4. Electronics and heat dissipation
In electronic packaging modules, copper-aluminum plates with a thickness of 3mm-10mm are widely used in IGBT modules, LED heat sinks, microwave communication equipment and other products due to their high thermal conductivity and structural stability.
5. Building and curtain wall decoration
Copper-aluminum plates with a thickness of 5mm to 10mm are also commonly used in high-end building facade decoration and interior wall panels. They are not only decorative and functional, but also greatly improve the grade of the building.
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Product production process
Why Choose Us: Our Advantages
1. Research and Innovation
At Baoji City ShenAo Metal Materials Co., Ltd., our dedicated technical team is committed to innovation. We continuously explore new processes and applications, ensuring that our products stay at the forefront of technological advancements in the industry.
2. Excellent Reputation
With 17 years of experience, our company has built a strong reputation for product quality and reliable customer service. The ShenAo brand has earned the trust of clients in industries ranging from electrical power to marine engineering.
3. Striving for Excellence
Our commitment to excellence is reflected in our strict production processes and quality management system. Whether you need small batches or large-scale production, we guarantee timely delivery and consistent quality.
4. Customized Product Services
We offer customized solutions for various specifications of copper-clad aluminum sheets and other materials. We work closely with clients to meet their unique requirements, ensuring that our products are tailored to your needs.
5. Timely Delivery & Worry-free After-sales Service
We understand the importance of timely deliveries. Our customer-centric service ensures that your orders are delivered on time, and our after-sales support guarantees that any concerns or queries are promptly addressed.
6. OEM Services
We provide OEM services, allowing you to personalize our products according to your specifications and requirements.
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Baoji City shenAo Metal Materials Co., Ltd. was founded in 2008 and is located in the "China Titanium Valley" Shaanxi Baoji High tech Industrial Development Zone. It focuses on the research and production of non-ferrous metal composite materials, precious metal coated titanium anodes (DSA), and titanium cathode products. Based on mature bimetallic explosive welding technology and advanced active coating manufacturing process, relying on strong resources in the Chinese titanium valley industry and the processing and manufacturing capabilities for bidding for the Olympics, we accurately and timely meet customer needs and create value for customers; Leading the development of energy-saving and environmentally friendly metal composite materials products through technological innovation, and continuously improving to meet customers' demand for long-life titanium electrodes.
The company has established close partnerships with hundreds of non-ferrous metal equipment manufacturers and electrochemical application enterprises, and has been designated as a long-term high-quality supplier.
The company has established research and development, production, and marketing departments, with strict process technology quality and testing standards to ensure reliable products and fast delivery efficiency to global customers.
Our Service
We provide a variety of customized services, mainly for the followingWe provide a variety of customized services, mainly for the following:
Waterjet Cutting
Laser Cutting
Welding
Plasma Welding
Polishing
Press
Hydraulic straightening machine
Bending
Drill Press
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Application Industries
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Our Factory
Our Patents and Honors
Our Packaging
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Why Choose Us?
16 Years Experience
With 16 years of experience, Baoji City ShenAo Metal Materials Co., Ltd. ensures exceptional quality and expertise in metal materials.
Perfect Service
Baoji City ShenAo Metal Materials Co., Ltd. is committed to providing perfect service, ensuring customer satisfaction and timely delivery.
Professional Knowledge
With professional knowledge in non-ferrous metals and titanium, we deliver innovative and reliable solutions to customers.
Fast Delivery
We prioritize fast delivery, ensuring timely and efficient service to meet our customers' needs.
Frequently Asked Questions (FAQs)
1. What industries use copper-clad aluminum sheets?
Copper-clad aluminum sheets are commonly used in the electrical, marine, transportation, and chemical industries. They are particularly beneficial in applications requiring both high conductivity and lightweight materials.
2. How durable is copper-clad aluminum?
Copper-clad aluminum is highly durable, with excellent resistance to corrosion and good mechanical strength, making it ideal for long-lasting use in harsh environments.
3. Can the thickness of the copper layer be customized?
Yes, the copper layer thickness can be customized based on the requirements of your application, ranging from 10% to 30% of the total thickness of the sheet.
4. What are the advantages of copper-clad aluminum over pure copper?
Copper-clad aluminum offers similar conductivity to pure copper but at a much lower weight and cost, making it an economical and efficient choice for many applications.
Contact Details
We would love to hear from you! Feel free to contact us for more information or to discuss your specific needs.
Name: Baoji City ShenAo Metal Materials Co., Ltd
Address: Wenquan Village Industrial Park, High-tech Zone, Baoji City
Contact Person: Wang Shujuan
Phone: +86-18729731603
Fax: +86-917-3380538
Email: zh@baojiti.com.cn
This content is designed to attract search engine spiders and provide valuable insights to our potential customers in industries such as chemical, electrical, and environmental sectors. With our focus on high-quality products and exceptional customer service, Baoji City ShenAo Metal Materials Co., Ltd. remains your trusted partner for all your metal material needs.