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customized titanium electrode
Coating Type:Ru-Ir, Ir-Ta, PbO₂, Pt, etc.
Coating Thickness:5–20 μm
Operating Current Density:10–5000 A/m²
Cell Voltage:1.5–4.5 V
Operating Temperature:≤ 80°C
Service Life:3–10 years (depending on environment)
Customized Titanium Electrode – Engineered for Your Electrochemical Success
When standard solutions fall short, your process demands precision. At Baoji City ShenAo Metal Materials Co., Ltd., our customized titanium electrode transforms electrochemical challenges into competitive advantages. Built on 17 years of titanium manufacturing expertise in China's Titanium Valley, we engineer Dimensionally Stable Anodes (DSA) with tailored geometries and catalyst coatings that match your exact process conditions. Whether you're battling uneven current distribution, coating delamination in aggressive media, or energy inefficiencies from suboptimal electrode gaps, our product solutions deliver measurable improvements. With coating thickness precision from 5–20 μm, current density capability up to 5000 A/m², and service life extending 3–10 years, we solve what off-the-shelf products cannot.
What Makes Our Customized Titanium Electrode Different?
Not all electrodes are created equal. Your electrolytic cell has unique requirements that standard products simply can't address.
Our product begins with high-purity Grade 1 or Grade 2 titanium substrates. We then engineer the geometry—whether mesh, plate, rod, or wire—to fit your exact cell architecture. This eliminates gaps and ensures optimal current distribution across every millimeter.
The coating makes the difference. We formulate specialized Mixed Metal Oxide (MMO) layers using Ru-Ir, Ir-Ta, PbO₂, or Platinum catalysts. Each coating is matched to your electrolyte chemistry, temperature profile, and current density requirements. This prevents premature passivation in high-fluoride environments or low-salinity conditions where standard anodes fail quickly.
You get dimensional stability throughout the electrode's lifecycle. The electrode gap remains constant, maintaining efficiency from day one to year ten. No warping, no degradation, just consistent performance.
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Technical Specifications
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Parameter
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Specification
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Substrate Material
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Pure Titanium (Grade 1/2)
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Coating Type
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Ru-Ir, Ir-Ta, PbO₂, Pt
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Coating Thickness
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5–20 μm
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Operating Current Density
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10–5000 A/m²
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Cell Voltage
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1.5–4.5 V
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Operating Temperature
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≤ 80°C
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Service Life
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3–10 years (environment-dependent)
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Coating Loading
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Verified by XRF analysis
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Quality Standard
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ISO 9001 compliant
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Where Your Custom Solution Works Hardest?
Electrochemical Water Treatment
Your ballast water or industrial wastewater system faces constant scale buildup. Our customized titanium electrode assemblies feature reverse polarity capabilities for self-cleaning in low-salinity, high-flow environments. You achieve IMO D-2 compliance without constant maintenance interruptions.
Impressed Current Cathodic Protection
Offshore wind foundations and concrete structures demand reliability measured in decades. Our MMO wire, ribbon, or canister configurations withstand deep-sea pressure and cementitious resistivity. Design life extends 20 to 50 years because customization accounts for your exact environmental stressors.
Hydrometallurgy and Electrowinning
Replace outdated lead anodes with custom mesh geometries that facilitate electrolyte flow and gas escape. You prevent shielding effects and achieve uniform plating thickness. Lower energy costs follow naturally when current efficiency improves.
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Product production process
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Quality Assurance You Can Measure
We do not fair claim quality—we demonstrate it through thorough testing.
Every terminal experiences Quickened Life Testing (ALT) to anticipate execution beneath escalates conditions. SEM and EDX examination confirm the uniform 'cracked-mud' surface structure fundamental for catalytic action. X-ray Fluorescence affirms valuable metal stacking matches your determinations exactly.
Adhesion testing guarantees coatings won't delaminate beneath mechanical stretch. Dimensional assessment confirms fitment inside your tight-tolerance cells. This comprehensive approach kills shocks after installation.
Why Partner with ShenAo Metal Materials?
You require more than a supplier—you require a accomplice who gets it electrochemistry.
Our 17-year track record in China's Titanium Valley gives you get to to develop bimetallic unstable welding innovation and progressed coating fabricating forms. We've collaborated with hundreds of electrochemical hardware producers, learning what works in real-world conditions.
Our inquire about and advancement group closely coordinating with your real needs. We investigate unused forms and application ranges particular to your challenges. Little bunch testing or large-scale production—we provide on time whereas keeping up strict quality standards.
Customization isn't an upcharge; it's our center competency. We design determinations around your utilization characteristics and specialized necessities since one-size-fits-all once in a while fits anybody properly.
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Application Industries
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Our Factory
Our Patents and Honors
Our Packaging
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Frequently Asked Questions
Q: How long does custom terminal manufacture take?
A: Normal lead time ranges from 3 to 6 weeks depending on complexity and coating sort. Surge orders can be obliged with progress notice.
Q: Can you coordinate terminals to existing cell configurations?
A: Completely. Send us your cell measurements and electrolyte parameters. We'll design anodes that coordinated consistently with your current infrastructure.
Q: What data do you require for a custom quote?
A: We require your electrolyte composition, working temperature, current thickness prerequisites, wanted geometry, and any space imperatives. Photographs of your existing setup offer assistance tremendously.
Q: How do I know which coating sort suits my application?
A: Our specialized group analyzes your prepare conditions and prescribes the ideal catalyst detailing. We consider components like chloride concentration, pH levels, and contaminants that might harm certain coatings.
Q: What guarantee comes with custom electrodes?
A: We ensure coating keenness and dimensional precision. Benefit life depends on your working conditions, but we give execution expectations based on quickened testing information.
Start Your Custom Solution Today
Ready to solve your electrochemical challenges with customized titanium electrode? Contact our team at zh@baojiti.com.cn with your specifications. Let's engineer your perfect electrode together.
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